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About the PlastPack Outdoor Ammunition container, our history and whom we are
PlastPack Outdoor Ammunition container caters to the needs of protecting high-end equipment and ammunition for hunters, sporting shooters and people with a passion for the outdoors.
PlastPack Outdoor Ammunition container prior to 2012
Years before founding the company and inventing the PlastPack Outdoor Ammunition container, our CEO, Jan Engmann, worked in the defence industry for many years. Here he was supplying weapon sighting cameras for weapon stations such as CROWS II. This ment many trips, to amongst others, the Army School in Oksbøl Denmark to do field test and documentation. This is basically where the concept for a lighter ammunition can was created. During a field trial next to them, soldiers were running from transport vehicles to their stations. In poring rain, they were dragging heavy ammunition boxes to supply the 12.7mm machine guns, happily firing much faster han the cadets could load it. “It builds character” as the Major next to him elegantly put it.
The experience stuck with him, as he had spent many years in product optimisation for civilian purposes before this. In the years to come, together with friends and family, Jan analysed market-trends, end-user requirements, competition, market structures, optimisation possibilities, production- and material technologies and much more. This made the basis of an MBA (Master in Business Administration) at AVT University. The combined experience of +35 years in plastic and paper packaging/optimisation and +15 years in the defence industry, led to the idea of developing a Light Weight Ammunition Case, the M2A1-LWAC.
Year 2012, founding the parent company, PlastPack Defence
Our parent company, PlastPack Defence (PPD), is founded as a innovative Danish company. Specialising in lightweight defence packaging – specifically for ammunition. With a focus on lightweight, cubic/volume, production/material technologies and UN/MIL standards. We presented the idea was the Danish Ministry of Science early on, and they decided to support and fund us and the Danish Technological Institute in its first year with R&D support, to reach a “proof-of-concept” level. As you may now realise, it was a great success – the PlastPack Outdoor Ammunition container was borne.
Summer 2013, and the blueprints of the PlastPack Outdoor Ammunition container
As part of an offset requirement we got our first contract. Worth 27million euro, in the summer of 2013 with Nammo in Norway. It is a 10 year contract, which entails the complete development of the first ever lightweight LWAC® M2A1 ammunition box. It is to replace the steel version, and is followed by a 10 year sales and marketing cooperation agreement.
We reached prototype level 1 in the end of the year 2015. It may seem trivial to develop a lightweight plastic container for the untrained eye, a bit more difficult for the experienced ones, but no one imagine this. Creating a case, which can be dropped 12meters, full of explosive ammunition while being frozen to -54degree celcius, after having being battered for 20.000times in a vibration chamber, and then dunked in 2meters of water, is actually very tricky!.
Not only did we have to create a unique compound for the polymer, which is now patented by the way. We also had to look at everything else. If you are really bored some day, you can read the thousands of pages of military standards here (reference list). The tooling for the mold, had to be completely redesigned and reinvented as the complexity to create the LWAC is enormous. Quality assurance systems had to be created, design changes implemented and a ton more tasks. The years from 2013 to 2015 where tough!